Jaegers 6" f/10 "GJD" OTA Construction - Knife-Edge Baffles (baffle rack painted/ flocked)

 

 Completed baffle rack flocked and ready for installation - 54 (Click to see an enlarged image.)

 

With its final coat of Rustoleum Camouflage flat black spray enamel applied, the knife-edge baffle rack for the Jaegers 6" f/10 "Gelinda J. Dawson" refractor is now complete. Once cured and has thoroughly outgassed, it will be ready to do its intended job of snuffing out stray light inside of the main tube before it reaches the eyepiece. But, before this can be done, I will have to flock the epoxied nuts inside of the main tube, since holes will be cut in the ProtoStar FlockBoard to allow the nuts to show through. This will also help the flocking material to lay flat against inside of the main tube without puckers and/ or bumps.

As you have undoubtedly seen, I created a lot of pages, and devoted a lot of time in covering the construction of the knife-edge baffle rack for this telescopic instrument. Well, my reasons for doing so are simple. For many of you, making true knife-edge baffles can be (in some cases) the most difficult component to fabricate for your refractor build. I wanted to show that you can make beautiful knife-edge baffles inexpensively, and with minimal effort. In the past, I have seen ATM'ers make their baffles from wood, and even some from aluminum, etc. Many of whom seem to have to spend a great deal of time forming the knife-edge in the baffles if they did not have the best tools to do so speedily. I believe the method I covered here truly fills the bill. I hope many of you will feel the same, and will try this method.