Jaegers 6" f/10 "GJD" OTA Construction - Knife-Edge Baffles (all four baffle disks cut out)

 

All four baffles cut out using the laminate trimmer/ Jasper circle cutting guide combination - ready for knife-edge - 11(Click to see an enlarged image.)

 

In the foreground, here are the four (4) polycarbonate baffles cut to the proper diameter of 6.7" and ready to have the knife-edge cut into them. At this stage of the fabrication of the knife-edge baffles. please do not be alarmed at the edges of the disks. This is only the frayed ends of the plastic protective coating/ liner. But, I will not be removing it until the knife-edges have been milled in each.

As you may have already surmised, once again I will be using the sacrificial circle of wood in conjunction with the Bosch laminate trimmer/ router to perform the task of forming the knife-edges in each of the baffles for the Jaegers 6" f/10 "Gelinda J. Dawson refractor. But, I will be using a groove cutting bit instead of the up-cut spiral, and a different Jasper that allows me to cut even smaller circles than the previous one used earlier.

NOTE!!! --- The noise shielding head phones in the photo are there as a reminder to be sure to where every means of protective gear when making these baffles.