North Star Tripod - Construction Overview - Tripod Leg
  Close-up of the completed Pan-Head showing the material removed to accommodate the CG-5 EQ head. Click to enlarge image!  

 

I know...! I know…! How did we get to this point so fast in the construction process of the VSC “North Star” Field Tripod prototype! Well, I must say that I did not capture many photographs when I was building the unit, because I was in a hurry to get the job done before Gary Barabino left to go back to Louisiana. But, I will try to put the basics into words. In any case, I believe the average woodworking hobbyist would not have a problem understanding the layout from the photos provided. Additionally, you could check out the design diagrams for an animated interpretation of the project.

As you can see in the photo above of one of the three completed legs, each leg is basically comprised of three 2x2 hard pine stakes, two panels of plywood, a spacer made from a 3” inch section of 2x2 hard pine with a matching piece of 1/8” inch craft plywood and hardware.

In constructing the legs for Gary’s tripod, I did not have to cut the 48” inch stakes by much. Gary is a rather tall guy, and the height worked for him. Of course, for us stubbier folks, the field tripod can be customized to you personal height requirements.

The two 2x2 hard pine stakes used as the “main leg supports” were rounded at one end with holes drilled for attachment to the Pan-Head. Then the bottom inside edge of one of the “main leg supports” was notched at a 45º angle to allow the pivot joint of a strap to lay flat for use as the height adjustment locking system. The lower inside of the leg was fitted with a T-Nut for insertion of an eyebolt (more on this later). Then, the two “main leg supports” were spaced apart using a 3” inch 2x2 spacer block, along with a 1/8” thick piece of craft plywood to increase the separation to allow the “adjustable center leg” to freely move up and down during height adjustment of the tripod. The side of the 2x2 “adjustable center leg” that face the back faceplate of the tripod leg, between 1/32” to 1/16” inch of material was removed with several passes of the piece against a spinning cylinder on a drill press. This was done so that the “adjustable center leg” of the tripod could fit easily between the front and back faceplates, allowing the tripod to be raised and lowered freely. Then, everything is sandwiched together between two ¾” inch plywood panels, which formed the front and back faceplates. Woodscrews, and in conjunction with waterproof Polyurethane adhesive were used to hold the faceplates to the “main leg supports” together.